Areté Quality Control
Areté is quality-focused rather than volume-focused. We seek and solve the Nation’s most daunting operational challenges and support the combat-capability-development process from concept development to product delivery. Areté employees take pride in their innovative work and are enthusiastically committed to maintaining the corporate ethos of excellence. Areté meets this expectation by sustaining a corporate culture that attracts innovators dedicated to the highest quality product and by sustaining active efforts to identify and hire the finest talent available. Our performance appraisal system explicitly evaluates employees on their contributions to quality work; Professional Achievement Awards are presented by the Board of Directors regularly throughout the year to those who perform at a noteworthy level.
The close association Areté Project Managers (PMs) maintain with their customers is the greatest assurance of quality performance. Although Areté products and services vary widely by functional area, a common commitment to excellence in innovation begins with a solid understanding of the problem or requirement addressed in the contract. Iterative interaction continues between the PM and the customer throughout the contract effort. In all endeavors Areté managers establish a close professional relationship with the customer and use customer-driven standards of excellence to measure quality, performance, and success. Our management approach is relationship focused. Our quality standards are customer determined. Our commitment to excellence is reinforced by active program managers who lead their Areté teammates to exceed expectation and to exceed defined standards of success. Areté’s consistent record of outstanding contract performance and quality are plainly reflected in our contract performance ratings.
In addition to close PM involvement with customers, Areté PMs participate with the Areté CEO in business reviews to ensure contractual performance goals are being met and that all PMs are appropriately resourced. This internal quality assurance process closely connects the Areté corporate leadership with the PMs who are interacting with customers. The open door policy at all levels enables rapid problem resolution if a problem arises.
While the above discussion addresses general quality across the spectrum of Areté work, our engineering and prototyping work require a formalized Quality Management System (QMS). Areté’s QMS is documented in a four tier system which includes our Quality Manual, Quality System Procedures, Work Instructions, and Process Records. The QMS is intended to document, implement, and maintain the quality system and to provide for continuous improvement within the requirements of the AS9100 standard. Management is responsible for providing the resources necessary to accomplish product realization and monitor the processes for improvement. The guiding principle behind this interaction is a focus on customer satisfaction. Quality discipline is the responsibility of all employees. Management is committed to providing the resources, training, and oversight to ensure that quality procedures are consistently applied. Management also provides our quality representatives with the authority to independently verify compliance with quality procedures. A closed loop corrective action plan provides a mechanism for continuous quality improvement. All employees are encouraged to identify areas for improvement.
New employees are indoctrinated into the Areté Quality Policy as part of their initial employee orientation, and quality awareness is reinforced through annual briefings. The employee’s supervisor will identify and provide specific quality training, as required by job assignment. Employee briefing and training records are maintained by the Human Resources department.
Areté processes are also ISO 9000 and CMM Level 2 certified.
Guaranteeing Responsiveness to and Cooperation with Customers
Responsiveness to and cooperation with customers as well as maintaining high quality standards are natural extensions of sound Program Management. The customer-service culture espoused by the CEO, nurtured throughout the chain of command, and emphasized in PM training ensure that Areté PMs understand that providing responsive customer service is a corporate imperative. Areté routinely receives the highest grades in customer satisfaction from its customers. Depending on the complexity of the contract effort, either the COO or the appropriate Business Are Lead participates in the kick-off meeting. During that initial meeting with the customer, Areté’s dedication to customer service is made known, and the government PM and Contracting Officer’s Technical Representative (COTR) are encouraged to contact the COO or the appropriate Business Are Lead should they encounter a problem – real or perceived – with our dedication to customer service. Our performance appraisal system implicitly evaluates employees on their contributions to customer service; Professional Achievement Awards are presented by the Board of Directors regularly throughout the year to those who perform at a noteworthy level.
Problems can arise from various sources during contract execution – technical, programmatic, or interpersonal. Regardless of the cause, Areté PMs understand that they are paid to resolve problems, not ignore them. Given our relatively flat management structure, PMs have a direct line to their respective Business Are Lead, and an open door to the COO and CEO. They are expected to seek assistance in resolving problems whenever they might arise. Additionally, since the CEO conducts frequent program reviews, no problem can remain inadequately addressed for long. Our performance appraisal system explicitly evaluates employees on their ability to resolve problems.
An optical system consists of a succession of elements, which may include lenses, mirrors, light sources, detectors, projection screens, reflecting prisms, dispersing devices, filters and thin films, and fibre-optics bundles.
All optical systems have an aperture stop somewhere in the system to limit the diameter of the beams of light passing through the system from an object point. By analogy with the human eye, this limiting aperture stop is called the iris of the system, its images in the object and image spaces being called the entrance pupil and exit pupil, respectively. In most photographic lenses the iris is inside the objective, and it is often adjustable in diameter to control the image illumination and the depth of field. In telescope and microscope systems the cylindrical mount of the objective lens is generally the limiting aperture or iris of the system; its image, formed behind the eyepiece where the observer’s eye must be located to see the whole area being observed, called the field, is then the exit pupil.
The pupils of a lens system can be regarded as the common bases of oblique beams passing through the system from all points in an extended object. In most systems, however, the mounts of some of the lens elements cut into the oblique beams and prevent the beams from being perfectly circular, and the pupils are then not fully filled with light. This effect is known as vignetting and leads to a reduction in illumination in the outer parts of the field of view.
A common feature of many optical systems is a relay lens, which may be introduced to invert an image or to extend the length of the system, as in a military periscope. An example of the use of a relay lens is found in the common rifle sight shown diagrammatically in Figure 6. Here the front lens A is the objective, forming an inverted image of the target on the cross wire or reticle at B. The light then proceeds to the relay lens C, which forms a second image, now erect, at D. Beyond this image is the eyepiece E to render the light parallel so that the image may be seen sharply by the observer. Unfortunately, the oblique beam from the objective will usually miss the relay lens, and so a field lens must be inserted at or near the first image B to bend the oblique beams around and redirect them toward the relay lens. The power of the field lens is chosen so that it will form an image of the objective lens aperture on the relay lens aperture. The iris and entrance pupil of this system coincide at the objective; there is an internal pupil at the relay lens, and the exit pupil lies beyond the eyepiece as shown in Figure 6.Brian J. ThompsonThe Editors of Encyclopaedia Britannica
Mirrors are frequently used in optical systems. Plane mirrors may be employed to bend a beam of light in another direction, either for convenience or to yield an image reversed left for right if required. Curved mirrors, concave and convex, may be used in place of lenses as image-forming elements in reflecting telescopes. All of the world’s largest telescopes and many small ones are of the reflecting type. Such telescopes use a concave mirror to produce the main image, a small secondary mirror often being added to magnify the image and to place it in a convenient position for observation or photography. Telescope mirrors are commonly made parabolic or hyperbolic in section to correct the aberrations of the image. Originally telescope mirrors were made from polished “speculum metal,” an alloy of copper and tin, but in 1856 Justus von Liebig, a German chemist, invented a process for forming a mirror-like layer of silver on polished glass, which was applied to telescope mirrors by the German astronomer C.A. von Steinheil. Today most mirrors are made of glass, coated with either a chemically deposited silver layer or more often one made by depositing vaporized aluminum on the surface. The aluminum surface is as highly reflective as silver and does not tarnish as readily.
A large astronomical mirror presents many problems to the optical engineer, mainly because even a distortion of a few microns of the mirror under its own weight will cause an intolerable blurring of the image. Though many schemes for supporting a mirror without strain have been tried, including one to support it on a bag of compressed air, the problem of completely eliminating mirror distortion remains unsolved. A metal mirror, if well ribbed on the back, may be lighter than a glass mirror and therefore easier to handle, but most metals are slightly flexible and require just as careful support as glass mirrors. Since temperature changes can also cause serious distortion in a mirror, astronomers try to hold observatory temperatures as constant as possible.
Many types of optical instruments form images by natural light, but some, such as microscopes and projectors, require a source of artificial light. Tungsten filament lamps are the most common, but if a very bright source is required, a carbon or xenon arc is employed. For some applications, mercury or other gas discharge tubes are used; a laser beam is often employed in scientific applications. Laser light is brilliant, monochromatic, collimated (the rays are parallel), and coherent (the waves are all in step with each other), any or all of these properties being of value in particular cases.
The image formed by an optical system is usually received by the eye, which is a remarkably adaptable and sensitive detector of radiation within the visible region of the electromagnetic spectrum. A photographic film, another widely used detector, has the advantage of yielding a permanent record of events. Since about 1925 many types of electrical detectors of radiation, both within the visible region and beyond it, have been developed. These include photoelectric cells of various kinds in which either a voltage or a resistance is modified by light falling on the device. Many new types of detectors are sensitive far into the infrared spectrum and are used to detect the heat radiated by a flame or other hot object. A number of image intensifiers and converters, particularly for X-ray or infrared radiation, which have appeared since World War II, embody a radiation detector at one end of a vacuum tube and an electron lens inside the tube to relay the image on to a phosphor screen at the other end. This arrangement produces a visible picture that may be observed by eye or photographed to make a permanent record.
Television camera tubes detect real images by electronic scanning, the picture on the viewing tube being a replica of the image in the original camera. The combined application of electronics and optics has become common. An extreme example of electro-optics appears in some space cameras, in which the film is exposed, processed, and then scanned by a tiny point of light; the light passing through the film is picked up by a photocell and transmitted to Earth by radio, where it is made to control the brightness of another point of light scanning a second piece of film in exact synchronism with the scanning spot in the camera. The whole system thus produces a picture on Earth that is an exact replica of the picture photographed in space a few minutes earlier.
The simplest screen for the projection of slides or motion pictures is, of course, a matte white surface, which may be on a hard base as in outdoor theatres or on a stretched cloth indoors. A theatre screen is often perforated to transmit sound from loudspeakers placed behind it.
Improved screen materials have been developed to increase the brightness of the picture to suit the particular shape of the auditorium. A screen covered with tiny beads tends to send the light back in the general direction of the projector, and is suitable for use at one end of a long, narrow auditorium. Another type of screen is covered with fine embossed vertical grooves; this tends to distribute the light in a horizontal band across the audience with little or no vertical spread. A real advantage of these highly reflective screens is that they tend to reflect ambient room light away from the viewer as by a mirror, so that the pictures appear almost as bright and clear by day as in a darkened room.
Reflecting prisms are pieces of glass bounded by plane surfaces set at carefully specified angles. Some of these surfaces transmit light, some reflect light, while some serve both functions in succession. A prism is thus an assembly of plane reflectors at relatively fixed angles, which are traversed in succession by a beam of light.
The simplest prism is a triangular block of glass with two faces at right angles and one at an angle of 45°. The face at 45° deflects a beam of light through a right angle. The common Porro prism used in a pair of binoculars contains four 45° reflecting surfaces, two to reverse the beam direction in the vertical plane and two in the horizontal plane (Figure 7). These reflecting faces could be replaced by pieces of mirror mounted on a metal frame, but it is hard to hold mirrors rigidly and harder still to keep them clean. Some microscopes are equipped with a 45° deflection prism behind the eyepiece; this prism may provide two or three reflections depending on the type of image inversion or left-for-right reversal required.
Prisms containing a semireflecting, semitransmitting surface are known as beam splitters and as such have many uses. An important application is found in some colour television cameras, in which the light from the lens is divided by two beam splitters in succession to form red, green, and blue images on the faces of three image tubes in the camera.
There are two forms of dispersing element used to spread out the constituent colours of a beam of light into a “spectrum,” namely a prism and a grating. The prism, known to Newton, is the older; it separates the colours of the spectrum because the refractive index of the glass is lowest for red light and progressively increases through the yellow and green to the blue, where it is highest. Prism spectroscopes and spectrographs are made in a variety of forms and sizes, but in all cases the blue end of the spectrum is greatly spread out while the red end is relatively compressed.
A diffraction grating is a ruled mirror or transparent plate of glass having many thousands of fine parallel grooves to the inch. It separates the colours of the spectrum by a process of diffraction. Each groove diffracts, or scatters, light in all directions, and in the case of light of one particular wavelength, there will be one direction in which the light wave from one groove lags behind the light wave from the next groove by precisely one or more whole wavelengths. This results in a strong beam of diffracted light in that direction and darkness in all other directions. Since each spectral colour corresponds to a different wavelength, the grating spreads out the spectrum into a fan where it can be observed or photographed. The red rays are bent most and the blue rays least, the opposite of the situation with a prism.
Although a prism or grating is the essential dispersing element in a spectrograph, a fine slit and additional lenses or focussing mirrors must be used to form a sharply defined spectrum. Prism spectroscopes are, of course, limited to those wavelengths for which the prism material is transparent; a reflecting grating can be used for any wavelength that the material will reflect.
Filters and thin films
A colour filter is a sheet of transparent material that modifies a light beam by selective absorption of some colours in relation to others. A neutral filter absorbs all wavelengths equally and merely serves to reduce the intensity of a beam of light without changing its colour.
Filters may be made from sheets of coloured glass, plastic, or dyed gelatin, and in some cases glass cells filled with liquid have been used. Since World War II, another type of filter depending on the interference of light has been developed in which one or more metallic or other types of films of controlled thickness have been deposited on a glass plate, the layers being so thin as to cause selective interference of some wavelengths in relation to others and thus act as a nonabsorbing filter. In this case the rejected colours are reflected instead of being absorbed.
Polarizing filters have the property of transmitting light that vibrates in one direction while absorbing light that vibrates in a perpendicular direction. These filters are used extensively in scientific instruments. In sunglasses and when placed over a camera lens, polarizing filters reduce unwanted reflections from nonmetallic surfaces. Polarizing spectacles have been used to separate the left-eye and right-eye beams in the projection of stereoscopic pictures or movies.
As noted earlier, a thin rod or fibre of glass or other transparent material transmits light by repeated internal reflections, even when the rod is somewhat curved. An ordered bundle of rods or fibres is thus capable of taking an image projected upon one end of the bundle and reproducing it at the other end. A fibre-optics bundle can be fused together into a rigid channel, or it may be left flexible, only the ends being rigidly fastened together. Because a fibre bundle is exceedingly delicate, it must be handled with care; breaking a fibre would cause a black dot to appear in the reproduced image.Rudolf Kingslake
Nonclassical imaging systems
Besides the familiar optical systems cited above, there are many nonclassical optical elements that are used to a limited extent for special purposes. The most familiar of these is the aspheric (nonspherical) surface. Because plane and spherical surfaces are the easiest to generate accurately on glass, most lenses contain only such surfaces. It is occasionally necessary, however, to use some other axially symmetric surface on a lens or mirror, generally to correct a particular aberration. An example is the parabolic surface used for the primary mirror of a large astronomical telescope; another is the elliptic surface molded on the front of the little solid glass reflector units used on highway signs.
Another commonly used optical surface is the side of a cylinder. Such surfaces have power only in the meridian perpendicular to the cylinder axis. Cylindrical lenses are therefore used wherever it is desired to vary the magnification from one meridian to a perpendicular meridian. Cylindrical surfaces are employed in the anamorphic lenses used in some wide-screen motion-picture systems to compress the image horizontally in the camera and stretch it back to its original shape in the projected image.
To correct astigmatism in the eye, many spectacles are made with toric surfaces—i.e., with a stronger curvature in one meridian than in the perpendicular meridian, like the bowl of a teaspoon. These surfaces are generated and polished by special machines and are made by the million every year.
Another nonclassical optical system is the bifocal or trifocal spectacle lens. They are made either by forming two or three separate surfaces on a single piece of glass or obtaining additional power by fusing a piece of high-index glass on to the front of the main lens and then polishing a single spherical surface over both glasses.
Two French scientists, Georges-Louis Buffon and Augustin-Jean Fresnel, in the 18th century suggested forming a lens in concentric rings to save weight, each ring being a portion of what would normally be a continuous spherical surface but flattened out. On a large scale, Fresnel lenses have been used in lighthouses, floodlights, and traffic signals, and as cylindrical ship’s lanterns. With fine steps a few thousandths of an inch wide, molded plastic Fresnel lenses are often used as condensers in overhead projectors and in cameras as a field lens in contact with a ground-glass viewing screen.
Lenses have occasionally been made with one surface taking the form of a flattened cone. Such lenses produce a long, linear image of a point source, lying along the lens axis; for this reason they are commonly referred to as axicons. They have been used to produce a straight line of light in space for aligning machines and shafting, but since about 1965 the beam from a gas laser has generally been used instead.